The volume is too big for fat32

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In Vista, it would not allow me to format it through Explorer. All the files on the drive ended up looking like hyroglyphics - so I tried to format it. I plugged it into Vista, it 'Saw' it as drive M, and I started copying files to it. I am using my new voyager 64 gig on 2 machines - Vista 32bit, and an XP Pro 32bit.